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CNC Milling Services

CNC Milling Services

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Vertical and Horizontal Milling Under One Roof

Our CNC milling department covers both vertical and horizontal machining configurations. Vertical machining centers run 3-axis work up to 5-axis simultaneous for complex compound-angle geometry. Our 5-axis vertical machines provide a 20 by 50 inch work envelope with simultaneous 5-axis interpolation for complex surface profiles.

Horizontal machining centers with 4th-axis rotary tables handle multi-sided parts and heavy workpieces castings, forgings, weldments, and large manifolds that require machining on multiple faces in a single setup. Having both configurations means we select the right machine for your part rather than forcing every job onto one machine type.

CNC Milling Services

4-Axis CNC Milling Services

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3-Axis CNC Milling Services

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Vertical CNC Milling Services

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Robotic Automation for High-Volume Milling

Robotic automation is available on select milling cells for high-volume prismatic parts. Robots load and unload parts to and from our milling machines, enabling unattended overnight and weekend production runs. This extends our milling capacity beyond standard shifts without adding headcount, and delivers the consistent cycle times that high-volume milling programs require.

Typical CNC Milled Parts From RPM

Our CNC milling department produces a wide range of precision prismatic components for manufacturers across multiple industries:
• Hydraulic and pneumatic equipment housings and manifold bodies
• Industrial machinery brackets, plates, and structural components
• Precision flanges and mounting plates to tight flatness and parallelism tolerances
• Aerospace and defense structural brackets and housings
• Automotive sub-assembly brackets and sensor housings
• Medical device fixtures, instrument bodies, and tooling plates

Specifications

CNC Turning Swiss CNC 20–38mm; 2-axis; Y-axis dual spindle; 9-axis mill/turn
CNC Milling 3, 4, 5-axis vertical (20″ × 50″); horizontal 4th-axis (500mm); CAT40/50
Bar-Fed Turning 3/8″ to 3.2″ diameter × 12′ long bar stock; robotic loading available
Max Turned Diameter 25.5″ diameter × 44″ length
Metals Steel, stainless, alloy steel, brass, copper, bronze, titanium, aluminum, zinc
Plastics Delrin, PEEK, nylon, polycarbonate, HDPE, PTFE, ABS, acrylic, PVC
Volume 1-piece prototype to 500,000+ parts per year
Certifications ISO 9001:2015
Location 1460 Wohlert Street, Angola, Indiana 46703

Frequently Asked Questions

What is the maximum part size RPM can mill?

Our vertical machining centers handle parts up to 20″ × 50″. Horizontal machining centers accommodate parts up to approximately 500mm in the rotary index configuration. Contact us with your drawing for oversized parts.

What is the difference between 3-axis, 4-axis, and 5-axis milling?
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Three-axis milling moves the tool in X, Y, and Z. Four-axis adds rotation of the part or tool around one linear axis, allowing machining at different angular positions without re-fixturing. Five-axis simultaneously controls two rotational axes, enabling compound-angle features, undercuts, and complex surface profiles.

Can RPM mill from castings and forgings as well as billet?
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Yes. Our horizontal machining centers are particularly well-suited for near-net-shape input such as castings, forgings, and weldments. These workpieces require machining on multiple faces an ideal application for horizontal machining with 4th-axis indexing.

Does RPM offer complete machined assemblies from milled components?
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Yes. Our horizontal machining centers are particularly well-suited for near-net-shape input such as castings, forgings, and weldments. These workpieces require machining on multiple faces an ideal application for horizontal machining with 4th-axis indexing.

Does RPM offer complete machined assemblies from milled components?
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Yes. Through our value-added services, we coordinate heat treating, surface grinding, anodizing, and coating to deliver fully finished milled assemblies ready for your production line from a single purchase order.

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