We coordinate four grinding process types depending on part geometry and requirement. On a CNC grinding machine, wheel position, feed, and spark-out are programmed, which gives repeatable results from part to part.
Splitting machining and grinding between separate shops adds quoting, shipping, and handoff risk. When we coordinate the work, you issue one purchase order and deal with one point of contact for the whole part.
Our CNC grinding services scale from a single prototype shaft to production quantities of pins and shafts.
To achieve final ground dimensions, parts must be machined with a grinding stock allowance on the surfaces to be ground. Our engineers advise on appropriate stock allowances during quoting. General guidelines:
Always specify the final ground dimension on the drawing, not the pre-grind machined dimension
| OD Grinding | Diameter tolerance: ±0.0001″; roundness: 0.0001″ TIR; surface finish: Ra 8 or better |
| ID Grinding | Bore tolerance: ±0.0002″; roundness: 0.0001″; surface finish: Ra 16 or better |
| Surface Grinding | Flatness: 0.0001″ per inch; parallelism: 0.0002″; surface finish: Ra 16 or better |
| Centerless Grinding | OD tolerance: ±0.0002″; roundness: 0.0001″; high-throughput production grinding |
| Materials | All machinable metals, including hardened steels up to Rc 65, carbide, stainless steel, aluminum, and titanium |
| Stock Removal | Typically 0.003″–0.010″ stock removal; machining allowance should be included in the part design |
| Documentation | Dimensional inspection reports provided with ground parts; Ra surface finish measurements available for critical features |
| ISO | ISO 9001:2015; outside suppliers qualified under RPM’s approved vendor procedures |
OD cylindrical grinding typically achieves Ra 8–16 microinch in standard conditions, and Ra 4 or better with fine-grit wheel and spark-out passes. This is required for bearing journals, hydraulic cylinder rods, and precision sealing surfaces.
Yes. Grinding is specifically designed for hardened material it is the standard method for bringing heat-treated shafts to final size and surface finish. We coordinate machining, heat treating, and grinding as a complete sequence and deliver the finished part with all process certifications.
As a general rule, leave 0.005″ total stock (0.0025″ per side) on OD features to be ground after turning only. After quench heat treatment, increase this to 0.010″ to 0.015″ total to accommodate distortion. We specify the exact stock allowance recommendation on your quote.
No. Surface grinding removes material with an abrasive wheel mounted on a rotating spindle. Lapping uses a flat lap plate with abrasive slurry for ultra-flat surfaces. Honing uses abrasive stones in a bore for internal surface finish. Each process achieves different surface characteristics contact us to discuss which is appropriate for your application.